Environmental Control for Cleanroom Die-Cutting Precision Manufacturing
Does your custom die-cut medical part or sensitive electronics assembly require a clean room manufacturing environment?
Do you commonly run across product requirements that include terms like HEPA filtration, humidity and temperature control, and static mitigation?
Are extremely tight tolerances, island placement, and multiple layers of construction must-haves?
Clean Room Processing
Capabilities Overview
JBC Technologies is proud to offer our customers access to four ISO 8 / Class 100,000 certified clean room manufacturing environments, several of which include their own dedicated high-speed, precision rotary die-cutting press.
Our clean rooms have been carefully designed to meet the strict standards and quality requirements of the highly specialized industries that require that their parts be made in a low air particulate, temperature- and humidity-controlled, and sanitary environment. An ISO 8/Class 100,000 clean room dust typically benefits industries like Medical, Electronics, Pharmaceutical, Health & Beauty, and Aerospace.
Rotary Die-Cutting
Cut complex parts to very tight tolerances with low particulate levels necessary for medical and electronic applications.
In-Line Multi-Layer Lamination
Maximize productivity by combining multiple materials together and produce a complete die-cut product in one pass.
Island Placement
Reduce material waste and save money with precise web tension that ensures accurate placement at higher speeds.
Automatic Defect Detection
Eliminate gaps typically created by removal of faulty parts with inspection cameras at the end of the machine.
Clean Room Die-Cutting benefits
Quality. Consistency. Control.
A clean room is about control and through this control the elimination of potential failure modes brought by the manufacturing environment itself. We effectively control the air quality, humidity levels, static charge, and temperature of our ISO 8/ Class 100,000 clean room, and as a result we’re able to repeatably produce, package and assemble large volumes of high-quality, sensitive die-cut parts and components.
One of our clean rooms also includes a dedicated 10-station Dorey Converting Systems (DCS) state-of-the-art rotary die-cutting press. This high-speed cutting machine is capable of in-line multi-layer lamination and is designed specifically for precision, high-volume production using a variety of medical-grade adhesive tapes, foams, films, and other flexible materials.
Clean Room Die-Cutting Industries & Applications
Industries often utilize clean room manufacturing when it’s known that various environmental factors including airborne particles, static, humidity and temperature can lead to final product failure or compromised performance. Parts or their constituent materials can often be contaminated by unseen dust and/or biological particulates and wide swings in temperature and high levels of static electricity can adversely affect final product performance. All of this can often lead to unwanted outcomes like part rejections or, even worse, final assembly malfunction.
Applications for Medical Clean Room Die-Cutting
- Device attachment
- Wound care
- Drug delivery
- Monitoring electrodes
- Diagnostic components
- Blood filtration cartridge
- Surgical tool packaging
- Ostomy rings
- Tape sutures
- Pulse oximetry tapes
Applications for Electronics Clean Room Die-Cutting
- Bluetooth headphones EMI shielding gaskets
- Smartphone camera lens mounts
- CPU thermal interface materials (TIMS)
- Outdoor camera anti-vibration seal
- Speaker mesh gaskets
Applications for Automotive Clean Room Die-Cutting
- Headlamp seal
- Interior display touchscreen protection
- EV battery compression pads
- Rear view camera lens assemblies
- Cabin HEPA filtration cartridges
- Dashboard LED gauge cluster displays
JBC Technologies Clean Room A Controlled Manufacturing Environment
JBC Technologies is a leader in providing the highest-quality die cutting and material converting solutions for industries including medical, electronics, automotive, and more. If your project requires parts that are free of foreign particles, contact JBC to discover how our clean room capabilities can help.